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PieCube

PieCubePieCubePieCube

A Mechanical Freelancing Hub

A Mechanical Freelancing HubA Mechanical Freelancing HubA Mechanical Freelancing Hub

Ismail KS

A highly experienced Mechanical Engineer with 5+ years of expertise in mechanical design, 3D modeling, and FEA analysis. 

Adept at transforming conceptual ideas into detailed, manufacturable designs while optimizing for performance, reliability, and manufacturability. Skilled in simulation-driven development, prototyping, and testing, with strong problem-solving abilities and a focus on precision engineering. Proficient in SolidWorks, ANSYS Workbench, and advanced design methodologies, delivering solutions across consumer appliances, fitness equipment, and specialized underwater sensing applications.

My Skills

🔹 3D Modeling & Mechanical Design

  • Expert in SolidWorks for 3D part modeling, assembly design, and parametric configurations.
     
  • Developed complex mechanical systems including home appliance accessories, fitness equipment, and specialized industrial components.
     
  • Applied GD&T principles to ensure accurate tolerances, fits, and assembly integrity.
     
  • Designed for manufacturability and production feasibility, optimizing components for cost and material efficiency.
     
  • Created detailed 2D drawings, assembly documentation, and BOMs for manufacturing and prototyping.

🔹 FEA & Simulation

  • Proficient in ANSYS Workbench for structural, vibration, and stress analysis.
     
  • Conducted FEA studies on fiber optic hydrophones, acoustic isolation chambers, and mechanical components.
     
  • Validated designs under hydrostatic pressure, vibration, and mechanical load conditions.
     
  • Optimized geometry and material selection based on simulation results to improve performance and reliability.

🔹 Prototyping & Testing

  • Supervised prototype manufacturing and testing, including PU molding and hydrostatic tests.
     
  • Conducted functional verification and iterative design improvements based on testing feedback.
     
  • Collaborated with production teams to refine assembly processes and tooling requirements.
     
  • Ensured product compliance with mechanical and safety standards.

🔹 Specialized Project Experience

  • Home Appliances: Concept development and design of slow juicers, kitchen accessories, and innovative attachments.
     
  • Fitness Equipment: Design and development of portable devices with mechanical accessories.
     
  • Underwater Sensing Systems: Design of fiber optic hydrophone assemblies, cable junction boxes, and acoustic isolation chambers.

🔹 Technical Skills & Tools

  • Design & CAD: SolidWorks (3D Modeling, Sheet Metal, Assemblies, Weldments), 2D Drafting, GD&T, Design for Manufacturability.
     
  • Simulation & Analysis: ANSYS Workbench, Structural & Vibration Analysis, FEA-driven optimization.
     
  • Project Management & Documentation: Prototype testing, BOM creation, version control, collaborative design workflow.
     
  • Other Skills: Problem-solving, concept-to-product development, cross-functional collaboration, multilingual 

With a deep commitment to learning, problem-solving, and driving innovative solutions, I'm dedicated to exploring emerging technologies and product innovation.
I am eager to bring my expertise to new challenges and contribute to cutting-edge projects in the every industry.

My Work

I’m a hands-on design engineer who loves solving real-world problems through smart, efficient machines.


Ismail KS

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