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PieCube

PieCubePieCubePieCube

A Mechanical Freelancing Hub

A Mechanical Freelancing HubA Mechanical Freelancing HubA Mechanical Freelancing Hub

Mahesh Nikam

I am an experienced Mechanical Design Engineer with expertise in fixture and motor design, precision gauges, and assembly solutions. My focus lies in developing optimized, cost-effective, and manufacturable designs using advanced CAD tools. With proven industry experience across automotive and defense domains, I provide innovative engineering solutions that align with quality standards and client requirements.

My Skills

🔹 Core Technical Expertise

  • Specialized in hydraulic and mechanical fixture design ensuring accuracy, rigidity, and reduced machining cycle times.
     
  • Skilled in motor design and testing setups for AC, DC, and defense applications, with precise GA drawings and BOMs.
     
  • Proficient in reverse engineering projects, redesigning critical components for improved functionality and cost reduction.
     
  • Designed assembly line conveyor trolleys, improving ergonomics, workflow efficiency, and process standardization.

🔹 CAD Software Proficiency

  • SolidWorks, Creo, Solid Edge, and AutoCAD, with hands-on expertise in part modeling, surface modeling, and sheet metal design.
     
  • Experienced in preparing detailed 2D drafting and 3D models, including GD&T symbols and tolerance stack-up analysis.
     
  • Ability to generate optimized polygon models ensuring lightweight yet accurate geometry for industrial applications.
     
  • Skilled in BOM creation, ERP documentation, and design data management, supporting seamless manufacturing integration.

🔹 Professional Work Experience

  • Designed and validated motor assemblies, fixtures, and tooling solutions, ensuring compliance with engineering standards.
     
  • Managed design-to-manufacturing workflows, including part creation, change notes, and BOM updates in ERP systems.
     
  • Conducted client requirement analysis, providing innovative fixture and tooling concepts with high reliability.
     
  • Led quality inspection and material handling activities, ensuring precision and reducing rework in production cycles.

🔹 Key Projects Executed

  • Developed VMC hydraulic fixtures for automotive parts like Crankcase, Cylinder Head, and Clutch Cover, ensuring rigidity.
     
  • Designed assembly conveyor trolleys for 2-Wheeler and 3-Wheeler engines, enhancing productivity and operator safety.
     
  • Executed defense motor projects, including custom DC motor design and test rigs with belt–pulley drive mechanisms.
     
  • Delivered precision gauges and inspection tools, such as Cam Bore Rocker Arm and Relation Gauges for accuracy checks.
     
  • Completed reverse engineering assignments, redesigning obsolete parts with improved material utilization and efficiency.

🔹 Strengths and Competencies

  • Strong knowledge of GD&T applications, machining processes, and tolerance analysis for manufacturability.
     
  • Capable of independent design execution while also leading teams through complex fixture and tooling projects.
     
  • Recognized for a solution-oriented approach, ensuring cost-effective and high-performance design outcomes.
     
  • Committed to time-bound deliveries with precision, reducing downtime and ensuring client satisfaction.
     
  • Skilled in technical documentation and reporting, supporting design reviews and process validations.

With a deep commitment to learning, problem-solving, and driving innovative solutions, I'm dedicated to exploring emerging technologies and product innovation.
I am eager to bring my expertise to new challenges and contribute to cutting-edge projects in the automotive industry.

My Work

    I’m a hands-on design engineer who loves solving real-world problems through smart, efficient machines.


    Nikam Mahesh

    All rights reserved © 2026 PieCube Technologies Pvt. Ltd.

    Made In India - For The World

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