A Mechanical Freelancing Hub

• Skilled in SPM design, including pressing, rotation, and assembly-tightening machines.
• Expertise in developing 2D manufacturing drawings and 3D CAD models with process-driven detailing.
• Application of GD&T principles for tolerance accuracy and assembly fit.
• Adept in conceptualizing automation mechanisms and integrating modern technologies into machine design.
• Knowledge of critical component calculations for motion, load, and stress validations.

• SolidWorks 2022 for 3D modeling, detailing, and motion simulation.
• Performing kinematic and assembly simulations to validate mechanisms before prototyping.
• Preparation of manufacturing-ready DXF files and flat pattern developments.
• Utilization of customer-preferred standards and reference handbooks for design optimization.
• Creating animations and visual presentations for machine operation understanding.

• Creation of FE models for BIW, interior trims, closures, and seating systems.
• Execution of 1D connections such as beams, rigids, spot welds, and NRBs.
• Proficient in defining contacts, constraints, and tie interfaces for realistic model behavior.
• Ensuring mesh quality, element flow, and convergence per industry standards.
• Generating query PPTs and quality reports to support design teams.

• Pull Test Machine: Designed for evaluating weld strength of battery terminal joints.
• Boot Assembly Station: Developed rotation-based CV joint boot assembly system.
• Baffle Plate Assembly Machine: Integrated washer lock pressing with oil leak testing setup.
• Valve Seat & Valve Guide Pressing Machine: Engineered precise alignment with servo-based control.
• Automatic Multi-Station Screwing Machine: Designed synchronized rotational system for high-efficiency production

• Handling design-to-production cycle — from CAD modeling to shop-floor clarification.
• Coordinating with assembly operators for on-site modifications and process improvements.
• Material selection and surface finish definition as per mechanical and aesthetic requirements.
• Responsible for machine cost estimation aligned with customer specifications.
• Practical exposure to Milling, Drilling, CNC Lathe, VMC, EDM, and Wire Cut operations.
• Programming familiarity in Siemens-based CNC machining systems.

With a deep commitment to learning, problem-solving, and driving innovative solutions, I'm dedicated to exploring emerging technologies and product innovation.
I am eager to bring my expertise to new challenges and contribute to cutting-edge projects in the every industry.