A Mechanical Freelancing Hub

• Led simulation projects on ingot and sand castings using advanced casting simulation software to analyze solidification behavior, shrinkage porosity, and flow defects.
   
• Performed meshing and 3D modeling of gating and riser systems to ensure directional solidification and minimize hot spots.
   
• Optimized process parameters such as pouring temperature, mold design, and riser placement to enhance yield and minimize defects.
   
• Prepared simulation-based design validation reports to assist NPD and manufacturing teams in tooling and process planning.
   
• Worked closely with quality assurance to integrate simulation findings into actual production lines.
   

• Designed fasteners, casting parts, and tooling elements using SolidWorks and Autodesk Inventor, ensuring manufacturability and tolerance control.
   
• Conducted feasibility analysis, DFM/DFA studies, and FMEA for new parts introduced under IATF 16949:2016 compliant processes.
   
• Generated and maintained BOMs and technical documentation compliant with ISO 9001:2015 and ISO 14001:2015 standards.
   
• Involved in prototype evaluation, dimensional inspection, and release of components for PPAP submissions.
   
• Coordinated with cross-functional teams to ensure tool designs align with process capability and production schedules.

• Applied Kaizen and PDCA methodologies for continuous improvement in production cells, reducing cycle time and improving productivity.
   
• Conducted Process Control Plans (PCP), Control Characteristics (CC & SC) identification, and applied 7 QC tools for root cause analysis.
   
• Implemented 5S, CLIT (Cleaning, Lubrication, Inspection & Tightening), SWCT, JSRA, and Standard Operating Procedures (SOP) across production lines.
   
• Supported preventive and autonomous maintenance programs to improve equipment uptime and reduce breakdown rates.
   
• Contributed to lean manufacturing efforts and waste management practices to increase shop floor efficiency.
  

• CAD Tools: SolidWorks, AutoCAD, Autodesk Inventor
   
• Simulation Tools: Casting Simulation Software, CAE Fundamentals
   
• Engineering Methods: FEA/CFD Basics, Mesh Generation, GD&T, BOM, Process Mapping
   
• Standards: ISO 9001:2015, ISO 14001:2015, IATF 16949, SOP/PCP/SC/CC
   
• Tools & Frameworks: PDCA, Kaizen, 5S, CLIT, SWCT, JSRA, 7 QC Tools
   
• Office Tools: MS Excel, PowerPoint

• Strong leadership capabilities, with a focus on fostering collaboration within teams and ensuring the timely completion of projects.
• Proven track record in adapting to shifting project requirements and keeping teams focused on delivering high-quality, on-time engineering solutions.
• Skilled in handling multiple projects simultaneously, managing priorities, and ensuring successful delivery through effective resource allocation and planning.

With a deep commitment to learning, problem-solving, and driving innovative solutions, I am eager to bring my expertise to new challenges and contribute to cutting-edge projects in the automotive industry.